NEC 392 · TIA-569 · UFC 3-580-01

Trayfill

Cable tray fill · Nic Ivy · @njivy

Service

NEC 392.22(A)(B) ≤2000 V

Tray

Cables

Typical catalog OD — replace with the cut sheet

NameQtyODClassRemove

Governing fill

51%

Within the selected code limit

Cables
11
Cable area
14.57 in²
Section
72.00 in²
Occupancy
20% of W×D
Allowed area
9.91 in²
Allowed width
18.00 in
More 12-3 MC
0
Ladder 18.00 in × 4.00 in50% section250-3250-34/0-34/0-34/0-3no stackmay touch18.0 in inside4.0 inLadder

Circles are packed in layers, largest first — labels sit on the cable, not in a legend. Dashed outline is overflow. Service color: telecom, control, LV copper, MV oxide. Multiconductor jackets may touch — 392.22 fill does not require a gap between them. Hatched columns are the required space above the single-layer (no stacking). The small-cable area table deducts 1.2 × Σd of the 4/0+ layer.

Checks

  • Smaller-cable area (mixed with 4/0+)PASS

    1.13 in² ≤ 21.00 − 1.2×9.24 = 9.91 in².

    NEC Table 392.22(A) Col. 2 (Col. 1 − 1.2 Σd)

  • 4/0+ single-layer widthPASS

    Σ OD of 4/0+ = 9.24 in ≤ 18.00 in. No cables on top of the 4/0+ layer.

    NEC 392.22(A) Σd ≤ width

  • Side-to-side: may touchPASS

    Multiconductor fill is a width and area check. Jackets may touch. Required space is the unused depth above the 4/0+ / MV layer (no stacking), not an air gap between cables. The 1.2 × Σd factor (mixed) reduces remaining area for smaller cables — it is not a physical gap.

    NEC 392.22(A)

Heat — FEA

Each line has its own day. The temperature is the hottest hour of the mix.

80°C

4/0-3 TC-ER

Office · LF 0.36peak 14:00100%Drag an hour. The top of the band is 150% of line peak.conductor · τ 1.8 h80° / 90°

% of this line’s peak. Drag its trace.

Hour 0 is midnight. The bright trace is the selected line. Faint traces are the others. Bottom is the lumped conductor temperature of the mix. Margin 10°C · hottest 4/0-3 TC-ER. Steady peak would be 84°C.

40° ambient80°

2-D finite volume per meter of tray. Each line has its own day. The trace is a lumped 24 h transient of the summed I²R; the section is that hottest hour, not every line at peak together. Geometry is the fill packing (jackets may touch). Open top uses a higher convection coefficient. Ladder, steel. Reference current is NEC 310.16 75 °C copper, scaled by each line's peak load. Not a tray-ampacity table and not IEC 60287.